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Old 09-04-2007, 01:15 AM
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Labor Day Sawdust - Chip Rack

So, I've been knocking around with the router table idea and using my router in a more efficient or easier way for particular tasks, such as chip racks, which are a snap with a router table. There are also a few others things that are in my "want to build" list which are hinged upon a router table because of the ease of use.

So, today, after picking up a router table off craigslist for a song of a deal, I had some oak material laying around that I wanted to chew into and tinker with a few bits on the table. After getting the needed adapter ring at Sears to get router into this table, things were off to a decent start.

This is my first run with a router table. I've used a router quite a bit, so I wanted to play with some different bits and materials, depths, etc.. I have a pile of other stuff I ran through it, but only took picks of this.

The two bits used are a 1-5/8" Core Box bit and a 1/8" slot / straight cut bit.
I initially didn't intend on using the slot bit on this piece of material, and was going to cut it down to size after I was done. Once I looked at it, I thought about cutting it down, and or adding a little 'standing rail' to the front of the chip rack.

Again, just tinkering around in the garage and making sawdust.

Next 'trial' will be to stack a few of them, try some blends of different woods, end caps on these, cut down to size for a ____ number of chips, etc.

Once this was done, I cleaned it up, rubbed some tung oil in it to bring out some of the grain and color and snapped a few picks.

This piece of oak is 2' long, so I may cut it in two and glue it together and add some mahogany around the edges. We'll see. Kind of an experiment at this point.

The piece of stock I started with:


Rough cut, pre sanding, etc.






Here is where the Wifey comes out to the garage and asks "What's wrong with your vacuum?"
It works fine when you turn it on.... DOH!


Few shots with some chips after sanding it down and getting some oil it in.






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Old 09-04-2007, 01:19 AM
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Re: Labor Day Sawdust - Chip Rack

I was just trying to figure out how to do that. I have two Brands on Sale "Heirloom Oak Chip Cases" that have trays in the drawers. I'd like to put this kind of long single file rack in the drawer instead of having the chip trays. What router bit to do you use? I need to get one big piece of wood and router as many of these grooves as will fit for the size of the drawer.
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Old 09-04-2007, 01:24 AM
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Re: Labor Day Sawdust - Chip Rack

I like the slot for the single chips. First time I have seen such an idea. I am sure you will turn out many more projects in future.
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Old 09-04-2007, 02:03 AM
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Re: Labor Day Sawdust - Chip Rack

Quote:
Originally Posted by Quads View Post
The two bits used are a 1-5/8" Core Box bit and a 1/8" slot / straight cut bit.
In the OP which bits were used.
If you didn't have router, you could just as well do it with a table saw.
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Old 09-04-2007, 05:53 PM
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Re: Labor Day Sawdust - Chip Rack

That looks like a very cool way to display/play with your chips. I'm not so sure how useful the slot would be during play, but is DEFINITELY a cool idea for displaying them!!
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Old 09-04-2007, 06:29 PM
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Re: Labor Day Sawdust - Chip Rack

nice work.
If you take out too much wood from the groove, the rack tends to warp as it dries.
I noticed this problem with my earlier racks of the same style.
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Old 09-04-2007, 07:21 PM
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Re: Labor Day Sawdust - Chip Rack

Quote:
Originally Posted by dad604 View Post
I like the slot for the single chips. First time I have seen such an idea. I am sure you will turn out many more projects in future.
I would be a little worried about a chip breaking inside the slot.
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Old 09-04-2007, 07:42 PM
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Re: Labor Day Sawdust - Chip Rack

Nice work Quads....Will you make some for me too?
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