if you send me an email I can send you information on this- it has to do with arc angle- for ceramics the mathematics end is mathematically precise and correct- in real life it needs to be TWEAKED a bit due to the bleed area which must be mathematically corrected for.
Then, theres a human factor- which is why 2mm variation should be expected--
Then, there's expansion and contraction
My point: you can do the math, design a chip using software and it will look DEAD ON as it should- when you make the chip- it dont always come out that way